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Double Color Injection Molding is a production process whereby two different plastic resins are injected into a single mould, using two different injection machines, to create a product with two distinct tones. This process offers a range of design possibilities, along with multi-color options, making it highly sought after in the manufacturing industry. The process is carried out using advanced design software such as UG, Pro/E, Auto CAD, etc., and can be customized to meet the needs of any OEM/ODM service. Hot or cold runners can be used, and the mould life of the double colour injection moulding can range from 500,000 to 1,000,000 shots. It is also possible to create single or multi-cavity moulds for the double-tone injection moulding.
| Property | Value |
|---|---|
| Product Name | Double Color Injection Molding |
| Size | Customized |
| Lead Time | 25-45 Days |
| Tolerance | ±0.02mm |
| Mold Standard | HASCO, DME, Etc. |
| Mold Life | 500,000-1,000,000 Shots |
| Cavity | Single/Multi |
| Runner | Hot/Cold |
| Design Software | UG, Pro/E, Auto CAD, Etc. |
| Color | Customized |
| Keywords | Multi-Color Injection Moulding, Dual-Tone Injection Molding, Two-Tone Injection Molding |
Double Color Injection Molding is an advanced manufacturing technique used to produce products with multiple colors. It is suitable for applications such as consumer electronics, automotive parts, household items, and toys. This unique process uses two different materials injected into the same mold to create a two-tone or multi-hued effect.
The process begins with the design of the product, which is generated with the help of a computer-aided design (CAD) software such as UG, Pro/E, or AutoCAD. Once the design is approved, a mold is created using a high-precision computer-controlled machine, allowing for a high degree of accuracy and detail. After the mold is created, two different materials such as ABS, PP, PC, PA, POM, or PMMA are injected into it at different pressure and temperature settings. This process is highly customizable, allowing for a variety of surface finishes like polishing, texturing, and etching.
In addition to the design and material selection, the double color injection molding process requires careful attention to the runner system. Both hot and cold runner systems can be used, depending on the desired outcome. Furthermore, the tolerance of the product must be taken into consideration, with ±0.02mm being the industry standard.
The dual-tone injection molding process is considered to be a reliable and cost-effective way to produce multi-colored and multi-hued products. With its high-level of customization and precision, this process is ideal for a wide range of applications.
Double Color Injection Molding technology support and services include:
Double Color Injection Molding Packaging and Shipping:
Double Color Injection Molding products are packaged using quality corrugated boxes. They are then sealed with plastic wrap and secured with twine or strapping for added protection. The boxes are labeled to ensure that the product is safely delivered to its destination.
The products are shipped on pallets and placed in a covered truck or trailer to protect them from the elements. The pallets are secured using straps and the trailer is locked to prevent theft. The delivery is tracked to ensure the products arrive safely and on time.